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Industrial

Industrial HMI & AGV Solution

Keep terminals away from the machine. Put the monitor, keyboard and mouse at an operator station or in the control room and run the machine's host over wireless KVM. On AGVs and other mobile equipment, an onboard transmitter sends video to the control room and can carry Ethernet and serial commands alongside it. Fixed points can also run over a wired network or fibre.

Remote machine-tool HMIAGV onboard video to control roomRemote line-station monitoringInspection robot video linkCentralised control-room operation
PAIN POINTS

Pain Points

01

Machine-side is no place for a terminal

Around a machine tool there is oil mist, dust, coolant and vibration. A monitor and keyboard there get dirty and fail, and the operator stands in the noise all shift. Moving the terminal away means running HDMI and USB across the shop floor or through cable trays.

02

Mobile units can't trail video cable

AGVs and inspection carts move around the shop all day, and there is no way to trail video or control cable behind them. The control room cannot see the onboard view, so every incident means sending someone out.

03

Video and control on separate links

Remote operation needs more than a picture: keyboard, mouse or touchscreen input must go back, and some sites also need Ethernet data and serial commands. Building separate links for each multiplies the wiring, commissioning and upkeep.

04

A busy RF environment on the floor

A shop floor is full of metal machines and racking, with other wireless equipment running alongside. Signals get blocked and interfered with, and a range that tested fine in the office often shrinks on the floor.

SOLUTION

How We Solve It

Machine Host
▶
Rugged TX
▶
Bidirectional
▶
Console RX
▶
HMI

Wireless KVM moves the terminal away

The TX takes the machine host's HDMI and the RX drives the monitor at the operator station. USB keyboards, mice, touchscreens and barcode scanners plug into the RX and are passed back over the link, appearing to the host as local USB devices with no drivers, so the host is operated from a distance.

AGV transmits, control room receives

The 22 × 45 mm transmitter module plugs into a carrier board designed for the vehicle and sends the onboard view to the control room over 5 GHz. Choose the wireless tier from distances on the floor, about 30-100 m, 100-300 m or 300-1000 m, and confirm on site where machines and racking block the path.

Video, control and data on one link

Video, audio and KVM data travel together on one link, which can also carry Ethernet and serial commands, so control does not need its own cabling. The RX returns the operator monitor's real EDID to the host, avoiding black screens and forced resolution drops.

Wired or fibre for fixed points

Fixed stations with heavy interference or long runs can go wired instead. The 4K60 and 4K30 modules have a built-in 100 Mbps Ethernet PHY: through switches the link reaches 500 m in total (about 100 m per cable segment), and with fibre media converters it extends to 10 km, 20 km or more.

KVM + immunityEthernet passthroughWide temp/voltage
SELECTION

Selection & Design Notes

  1. For wired use, add a network transformer and RJ45 to the carrier board. The PHY is already on the 4K60 and 4K30 modules.
  2. Fibre reach depends on the media converters and fibre type, so specify them for the actual run.
  3. Metal on the shop floor cuts into the reference range, so test a sample on site before choosing a tier. The 300-1000 m tier needs two antenna connections on the board.
  4. Regulate vehicle or machine power for the module and keep VBUS within 3.7-5.1 V; anything above 5.1 V damages it.
  5. Keyboards, mice, touchscreens and barcode scanners (USB HID) are confirmed. Test any other USB device on a sample first.
FAQ

FAQ

Q1Will a touchscreen and barcode scanner work at the operator station?
Yes. USB HID devices such as keyboards, mice, touchscreens and barcode scanners plug into the RX and are passed back over the link. The host sees them as local USB devices, with no drivers. Please test other USB devices on a sample first.
Q2The floor is noisy for wireless. Can we use cable or fibre?
Yes. The 4K60 and 4K30 modules have a built-in 100 Mbps Ethernet PHY, so the board only needs a network transformer and RJ45. Through switches or routers the total reach is 500 m, about 100 m per cable segment; fibre media converters extend it to 10 km, 20 km or more. Wired mode carries video, audio and KVM data just like wireless.
Q3How is certification handled?
Certification documents are provided for each sales region. State your target region in the enquiry and we will prepare the matching documents. For evaluation, the ATE946X-KIT and the demo board reference files let you prove the design first.
Q4Can you build the industrial KVM / AGV link as OEM / PCBA?
Yes. We design the boards to your form factor, interfaces and range, handle ODM development and PCBA production, and offer white-label OEM; or buy the modules and design the carrier yourself. Validate link, range and picture with the ATE946X-KIT before prototyping.

Get a Recommendation for Your Project

Tell us the resolution, range and interfaces you need. We reply with the module set, carrier-board documents and sample pricing.

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